Custom PTFE & Fluoropolymer Products
When standard catalogue fittings do not satisfy unusual process geometry, high temperatures, or unique piping isometrics, Bhudev Polymer provides comprehensive custom engineering. From custom-angled tees and manifold headers to complex machined valve components, our technical team executes bespoke orders with full ASTM F1545 certification.
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Quick ReplyKey Engineering Highlights
- In-house CAD/CAM design and custom tooling manufacturing
- Fluoropolymer paste extrusion, transfer moulding, and precision CNC machining
- Full compliance with client proprietary piping isometric drawings
- Stage-wise quality inspection and hydrostatic/spark test certification included
- Rapid prototyping and turnkey delivery for plant maintenance shutdowns
All components are manufactured in our specialized industrial facility located at GIDC Chhatral, Dist. Gandhinagar, Gujarat. The seamless fluoropolymer liner completely shields all wetted metal surfaces from chemical attack and fluid contamination.
Available Construction Variants
- Custom Lined Manifolds
- Odd-Angle Lined Elbows
- Special Lined Tank Adaptors
- Machined PTFE Components
| Technical Parameter | Verified Specification Standards |
|---|---|
| Lining Material | PTFE, PFA, FEP, PVDF, PP, HDPE |
| Body Material | Custom Carbon Steel, SS304, SS316, Hastelloy C Shells |
| Size Range | 1/4" to 24" (DN6 to DN600), customized dimensions |
| Pressure Rating | Full Vacuum to 40 Bar as specified |
| Temperature Range | -29°C to +200°C |
| End Connection | ANSI, DIN, JIS, or Custom Flanges per Drawing |
| Testing Standards | ASTM F1545, 100% Spark Test, Hydrostatic & Dye Penetrant |
Lining Fluoropolymer Options
We select virgin grade fluoropolymers matched precisely to process chemistry and operating temperature:
- PTFE: -29°C to +200°C, universal chemical inertness, in-house paste extrusion.
- PFA: -29°C to +200°C, melt-processable, superior clarity and permeation resistance.
- FEP: -29°C to +150°C, high dielectric strength and smooth non-stick surface.
- PVDF / PP / HDPE: Cost-effective options for mild corrosive and water treatment lines.
Housing & Metallurgy Options
Rugged metallic outer shells provide high pressure containment and mechanical strength:
- Cast Steel: ASTM A216 Gr. WCB for heavy-duty pressure valves and fittings.
- Carbon Steel Pipe: ASTM A106 Gr. B seamless pipe spools with A105 flanges.
- Ductile Iron: ASTM A395 / GGG40.3 for economical vibration-absorbing installations.
- Stainless Steel: CF8 / CF8M (SS304/SS316) for highly corrosive external plant atmospheres.
